Aug 19, 2014 see in real time just how long it takes to do a complete vise changeover on a vertical machining center, change double station vises on a modloc tombstone. Nov 19, 2014 two new universal rotary adapters from jergens permit ease of use and quick change for multiaxis machining applications. Segments for master plates style o abbotts master plate and segment system is a great choice for turning larger diameter work pieces. Globalspec product announcement for open up to quickchange, modular workholding case study. Grid plate holes are equally spaced, and each hole is numbered and lettered for easy addressing. Our proprietary workholding scheduling and project management system is designed and implemented to ensure you have a current production schedule detailing your latest revisions and delivery time. Counterbored clearance holes to fit the tslot or threeaded hole pattern on any make and model of milling machine are included. Equipped with four 20mm receiver bushings for use with 14x14 or 16x16 fixture plates. Custom workholding fixtures dmt workholding dmt workholding. Some of the sub plates have multiple mounting patterns that will allow multiple sizes and styles of fixture.
Toolblox modular tombstones for cnc machining centers. Jergens ball lock shaft system for upc pallet youtube. We currently use this 2 thick aluminum sub plate on our 2040 vmc. The machining kits consist of one fixture plate, four extralong ball lock shanks and four spacers that provide clearance between the fixture plate and subplate below. Speed and feed on solid carbide end mill, drills, tap and more technical information and howto. Rayco cmm fixture plates come in cast aluminum, steel, and acrylic. Five axis workholding and fixture 5 axis subplates manufacturer. Ball locks, the quick change option allows our customers to change setups quickly within 60 seconds and repeatably.
Custom workholding plates subplates used in leanmanufacturing environments for highspeed cnc machining. Coaxial positioned bushings and inserts allow positioning and clamping in every hole. The following pagepages contain specific sub plates designed for that machine model and table specifications. Balllock sub plates mount directly to the machine table and provide the connection to the new qls system, which in turn connects to virtually any combination of fixturepro risers, adapters and top tooling. Solid workholding tombstones give you a stable surface to mount vises or collet chucks. We are cnc and edm tooling manufacturer from china. Just align the plate to the subplate which has the receiver bushings and is mounted to the table. The trunnion was also machined very accurately, within. Elijahh tooling specialized in providing exceptional tooling to manufactures, through our cnc workholding solutions and modular fixtures. Jergens fixture plate machining kits consist of extralong balllock. Total guide to cnc jigs, fixtures, and workholding.
Stallion hybrid trunnion table martin trunnion tables. Jergens ball lock selector guide mazak jergens inc. One customer shaved seven hours off the setup time for machining specialty aerospace parts using our pinlock quick change fixture mounting system. Tosa tool has been designing and building modular fixturing plates and components since 1992. The two additions, first unveiled at imts 2014, are designed with fixturepro qls mounting system or jergens zero. Tombstone city cnctombstones, work holding solutions and. Prepare your machine tool with the versatile, original quick change system the ball lock mounting system. Tombstonecity is the largest stocking workholding distributor in north america.
Sep 04, 2019 jergens fixture plate machining kits consist of extralong balllock shanks and spacers. With reduced setup times comes greater productivity and greater profitability. Jergens workholding solutions factory tooling solutions. Ideal for horizontal machining centers or multiple pallet machining. Accurately locate and lock fixture plates to subplates in seconds. Accurately locate and lock fixture plates to subplates in seconds with no indicating. Stevens subplates are precision ground to a parallelism of. Jan 03, 2002 sub plates and component tooling dramatically simplify the hard and fixed task of making workholding setups on machining centers. I recently saw a mill were the pocket for thr jergens ball locks was machined into the oem steel table. Jergens workholding products focus on getting the most productivity from cnc machining, increasing spindle uptime, elimination of setup errors for faster parttopart changeovers. Amrok is a turnkey fixturing leader that designs and builds advanced custom cnc fixtures for the global manufacturing industry.
Jergens ball lock fixture plate kit improves subplate security. Jergens is the world leader in quick change fixturing systems that help you maximize. Offering you a complete choice of products which include swivel angle plate, direct mounting cast iron tooling block, cast iron tilting tables and cast iron sub table. Just select from our standard sizes or contact us to receive a custom quote to your specific needs. Open up to quickchange, modular workholding from jergens, inc. The ball lock receiver bushing are mounted into 4 corners of the surface of the stallion trunnion table. Machine accessories and tooling aids swivel angle plate.
The jergens ball locks are all mountable and accessible to the spindle side of your subplate so there should be no issues with accessing them. Jergens workholding products include a full line of workholding vises, quick change fixturing and tooling components for milling and machining as well as hoist rings for lifting, quick release pins and other fastener products. Jergens kwiklok pins are available in five handle styles. Machining kits and bushing plugs for ball lock mounting system jergens s fixture plate machining kits and receiver bushing plugs for its line of ball lock quickchange mounting systems consist of one fixture plate, four extralong shanks and four spacers that provide clearance between the fixture plate. The use of hardened precision bushings assures high wear resistance and replaceability.
The holding power of invertabolt fasteners with the locating capability of bushings and pins or our unique zipbushing precision threaded locator bushing create a. A 1 steel sub plate, with hardened locater bushings in two of these corners, will act as the working. Quick change workholding quick change fixture mounting system. As you can see there are lots of drill tips from drilling through plates. Multiaxis vise design reduces jaw lift jergens vises for multiaxis machining, part of its fixture pro line of modular fiveaxis workholding, come in sizes ranging from 75 to mm with a number of mounting options. Each sub plate page lists the colorcoded fixture plates that will fit that sub plate. They are a staple standard in many machine shops in the usa and abroad as well. One of the first things id like to attack is the design and fabrication of a subplate. Jergens ball lock selector guide hurco jergens inc. A basic ball lock mounting system for these machines would include. Jergens manufactures standard tooling components, vises and other workholding equipment. Many of our products are highly versatile and are easily adaptable to different applications including design, inspection, machining and finished goods. Cored bench plates come in 2 and 4 models and can be used as fixture bases or small surface plates.
This kind of tooling can be purchased from standard suppliers or made by your own people. Ame designs and manufactures standard and custom tombstones, grid plates, clamps, vises, and both dedicated and modular workholding components. We have a vise pattern to hold 4 vises which lets a 3 facemill still reach past the ends of the end vises. These sub plates will accept jergens ball lock vises, columns and fixture plates. Available in corrosion resistant, high strength stainless steel 174 ph as well as in carbon steel. Increase your machining efficiency with kurt workholding tombstones. If you machine the pockets after you mount the subplate, then dust cut the face you will be as square and parallel as your machine is true.
Sub plates products tombstones, angle plates, modular. Taking advantage of subplates on machining centers. Gerardi tombstones ideal for horizontal machining centres to support and complete the gerardi modular workholding system a more and more strategic and important role is played by all the range of modular tombstones and sub plates. Some you will need to build, but your plate supplier should offer many standard accessories and hardware. Jergens ball lock subplate installation on haas vf4 ss youtube. The multipurpose holes mtp holes on both the grid style tooling plates and blocks allow for accurate aligning or fastening of other components in a number of locations.
Ready to be mounted into your machine tool, your stallion trunnion table will already be attached to the lyndex nikken rotary table of your choice and assembled onto a baseplate. Kurts quick change workholding systems can significantly reduce setup and changeover times. Jergens manufactures standard sub plates for popular machine tools. Provide solid, accurate, precisionmachined bases for use in nc or standard machine fixturing, as tooling pallets or subplates, surface plates for layout and inspection, or optical bases.
I have a jergens ball lock system and i am planing to make a sub plate. These versatile tooling columns are easy to configure and integrate into new or existing machining centers. We are equipped to handle special orders or make modifications to standard products to meet specific application design requirements. Jergens ball lock fixture plate kit improves subplate. Subplates see below can be bolted or doweled onto any face for quick and easy setup. These kits allow a fixture plate to be installed on a subplate with clearance between the plates. Tombstone products tombstones, angle plates, modular vise. Fixtureworks offers a wide assortment of unique industrial products including clamps, workholding components, fixturing accessories, rollers and bumpers. Our haas family of vertical cnc machines allows us the flexibility of adjusting the shop schedule based on machine. Machiningcloud is a product data provider for cutting tools, cnc machines and workholding. I planned to make a aluminum subplate about 20mm thick. These machines typically have four axes x, y, z and b, which is a rotational axis that allows for machining multiple surfaces on parts. A fixture plate also called tooling plates and modular fixtures can save you a tremendous amount of time and work when setting up a cnc machine. Two new universal rotary adapters from jergens permit ease of use and quick change for multiaxis machining applications.
These fixture grid plates are mounted to the frame or table on a coordinate measuring machine using step blocks and toe clamps, or by drilling mounting holes in the fixture plate that correspond to the inserts in the surface plate. Horizontal machining tombstones workholding tombstones. Horizontal machining centers will typically have two pallets, but may have a multiple pallet shuttle system. There are many variations in size, dimension, and functionality for steel bolster plates. Fixture plates subplates subplates for tooling columns metric subplates for tooling columns ball lock round subplates metric ball lock round subplates dual station subplate metric 650 x 400 dual station subplate inch 25 x 16. Available with bases to fit directly onto machine table pallets or to a ball lock sub plate. They have become a favorite with hobbyists and small businessmen recently as well. Rectangle, square and angle plates to suit your application. The opening machine model page includes the machine table specifications used for that machine. The machining kits consist of one fixture plate, four extralong ball lock shanks and four spacers that provide clearance between the fixture plate. Tombstones, angle plates, sub plates, modular vise systems.
Compare to jergens ball lock mounting system at significantly lower cost and more flexibility equivalent jergens system costs approx. Complete guide to fixture plates, tooling plates, and. Pallet system offers repeatability, high clamping forces jergens. These unique fixtures, loaded on a tombstone type tooling block, can be used to tool for multiple machining operations all in one setup.
See in real time just how long it takes to do a complete vise changeover on a vertical machining center, change double station vises on a modloc tombstone. Bolster plates normally have tslots or scribed lines running in parallel the length of the bolster plate. Toolblox sub plates kurt workholding offers a full line of standard sub plates for toolblox modular tombstones to meet your cnc machining requirements. Ball locks are a quick release system for tooling plates with this system, you get precise positioning and secure holding with 4 ball locks. Jergens master product catalogue by industrial tooling issuu. Rayco fixture plates the original and bestselling fixture plate. Jergens fixture plate machining kits consist of extralong balllock shanks and.
Fixture plates ball lock round fixture plates metric modular grid fixture plate metric jigsaw interlocking fixture plates metric ball lock fixture plates for tooling columns metric ball lock fixture plates metric ball lock round fixture plates. One common configuration incorporates a grid of location or clamping holes every 2 inches. Fixtureworks manufactures workholding solutions and equipment, fixture components and standard machine elements. Mount vises, chucks, sub plates and super spacers manual, pneumatic, or hydraulic work holding, sub plates w jergens ballocks, and grid patterns available we use it all the time, and it has saved us thousands of dollars in saved setup times by being able to do parts in one setup. Martin trunnion tables and lyndex nikken are now offering complete 4th axis packages. Easily share your publications and get them in front of issuus. I read several thread and have made one about 15 years ago.
Fixturepro subplates are round or square and are configured with. Issuu is a digital publishing platform that makes it simple to publish magazines, catalogs, newspapers, books, and more online. Standard or custom sub plate standard or custom tsections and columns standard or custom fixture plates ball lock shanks multistation vises. The jergens machiningcloud partnership will utilize the convenience of cloudbased technology. Total guide to cnc jigs, fixtures, and workholding solutions for mills. Jergens workholding solutions presents a truly modular approach to 5axis machining. Jergens workholding solutions has all the standard components you need, plus vises and innovative quick change fixturing systems to help you maximize your machine uptime. Total guide to cnc jigs, fixtures, and workholding solutions. Workholding is the generic term for any device used to firmly hold your workpiece while machining it. Same great holding power as used in highspeed machining by invertabolt fasteners. The ball lock mounting system has done for machining centers what the japanese.
The following pagepages contain specific subplates. We have experience with manual machining and a very, very old bridgeport cnc that wasnt really used for anything significant very slow, no toolchanger, bad transmission, etc. Modular fixturing is only as good as the products that work with your plate. American made solid carbide cutting tools and premium cat40 tool holders and cnc milling machine vise. All vertical machines in our cnc vertical machining centers utilize sub plates, g10 preset height offsets, and pinned vice jaws to decrease our machine time setup and improve overall productivity. Find fixture plates at msc industrial supply, serving the metalworking, safety, and mro industries for over 75 years. Leading manufacturer of workholding, vises, tooling.
Jergens 2009 master catalog chapter 2 production vises. This blog will present workholding concepts from simple to complex to increase capacity, reduce setup time and improve profitability. The holding power of invertabolt fasteners with the locating capability of bushings and pins or our unique zipbushing precision threaded locator bushing create a totally unobstructed, inexpensive, quick change setup. Jergens kwiklok pins provide quick, easy positive engagement and high holding strength for applications requiring frequent, repetitive use. And there are compatiable with jergens system tooling. These subplates will accept jergens ball lock vises, columns and fixture plates. Mount parts to fixture plate while machining other parts. Zipfixture quick change system one of the fastest quick change system on the market today. Bolt or dowel sub plates onto any tooling column face for quick and easy setup.
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